ASCO P151 Series DPT Controller

Baghouse Performance Analyzers & Controllers – P151 Series

Emerson has developed the “SmartPULSE System Solution” to provide an efficient monitoring and control system for industrial applications. This solution uses the ASCO P151 Series DPT Controller, a smart control device designed to diagnose, monitor and control, using various sensors (solenoid, pressure, pulse, temperature, level, particle) to detect leaks on dust filters, solenoids and valves (coils, diaphragms), helping to optimize performance and ensure safety for industrial systems.

SmartPULSE System:

Pulse jet Control, Diagnostic & Monitoring Solution

The “SmartPULSE System Solution” is a comprehensive system for monitoring and controlling industrial processes, especially in dust collection systems. The system uses advanced sensors to measure and monitor dust particle concentrations, thereby adjusting operating parameters to maintain optimal performance. The solution helps prevent overpressure, leakage and system failures, ensuring the safety and efficiency of industrial processes.

SmartPULSE Controllers: P151 Basic and P151 Plus

Baghouse Performance Analyzers & Controllers

The ASCO DPT P151 Series DPT Controller is a modular control system designed specifically to provide efficient and reliable pulse-jet filter cleaning control that helps to optimize the performance and uptime of filtration and dust collector systems. Application-specific control algorithms combined with advanced electronics enables the P151 controller to maintain stable differential pressure and dust extraction velocity, ensuring consistent cleaning performance and reduced energy use. The P151 also integrates measurement and analysis of differential pressure, particulate, header pressure, pulse counts and run time. This enables detection of problematic pulse diaphragms, solenoids and filter leaks. Condition monitoring and actionable diagnostics help to reduce maintenance rounds and costs, automate regulatory operations and maintenance inspection requirements, and prevent unforeseen downtime. (Product Description of Emerson)

Notes “DPT”: Dust & Pulse Technology (ASCO).

Specifications

• Communication: Fieldbus, Ethernet, No communication.
• Function: Single row pulsing, Multi-row pulsing, Basic data logging, Internal Data Historian with redundancy.
• Number of pulse valve controlled: 0~96, 96~192.
• Area Classification: General purpose, Hazardous location Class II, Hazardous location Class I.

Features

• Basic and PLUS models offer a wide range of features to suit application and budget needs.
• Controller modularity enables a range of configurations for small cartridge collectors to large multi-compartment baghouses.
• Extensive filter pulsejet cleaning control modes, including easily selectable pulsing patterns and a full range of basic timing modes (continuous, hi/lo, single cycle, cycle down, etc.).
• Maintains proper filter cake, lowers particulate emissions and extends filter life.
• Advanced processor/display.
• Discrete input control modes to integrate with manual switches or PLCs with simple discrete control.
• Airflow, fan amps, temperature, level and other inputs and control functions (dampers, VFDs, airlocks, etc.) can be added for further enhancements.
• Connectivity to a broad range of digital communications (Ethernet/IP, Modbus, PROFIBUS, PROFINET, DeviceNet, ControlNet, CanOpen, Ethernet).

Key Features and Benefits of P151 for End-users

Key features and benefits of using P151 DPT Controller.

ASCO P151 DPT Controller Basic (P151A)

The P151A – Basic Controller is the entry-level model in the SmartPulse series, provides pulse-jet differential pressure/cleaning control, particulate monitoring, basic diagnostics, and a solid range of features, functions, and I/O for general improved operation and maintenance planning. These essential monitoring and control functions is suitable for basic industrial applications, nuisance dust collectors.

• Power Supply: 100-240 VAC or 24 VDC.
• Operating Temperature: -25°C to 60°C.
• Processor/Display: Basic/Monochrome.
• I/O Capabilities: Up to 6 Analog & Discrete I/Os.
• Communication Protocols (FieldBus): Supports Modbus TCP, RTU, Ethernet/IP, DeviceNet, ControlNet, ProfiNet, and ProfiBus-DP
• Dust Collection Capacity:
  – Single-Compartment filters.
  – Up to 96 filter rows (approximately 96 valves).
  – Up to 4 header tanks.

ASCO P151 DPT Controller Plus (P151B/C)

The P151B/C – Plus Controller is an enhanced version of the P151A, providing more advanced monitoring and control functions, via its advanced processor/display. “Plus” is suitable for applications that require high-precision and high-efficiency monitoring and control, such as in industrial dust collection systems, nuisance dust collectors, and complex manufacturing processes.

• Power Supply: 100-240 VAC or 24 VDC.
• Operating Temperature: -40°C to 70°C.
• Processor/Display: Advanced/Color Graphic.
• I/O Capabilities: Up to 16 Analog & Discrete I/Os.
• Communication Protocols (FieldBus & Ethernet): Supports a wide range of Fieldbus and Ethernet protocols including Modbus TCP, RTU, Ethernet/IP, DeviceNet, ControlNet, ProfiNet, ProfiBus-DP, CANopen, EtherCAT, and CC-Link.
• Dust Collection Capacity:
  – Expandable/Modular system.
  – Up to 6 Compartment filters.
  – Up to 192 Filter rows (approximately 192 valves).
  – Up to 16 Header tanks.

P151 DPT Controller comparison

Applications:

The SmartPulse System Solution and its controllers are widely used in industrial dust collection systems to monitor and control dust particle concentrations, ensuring safety and efficiency. These solutions are also suitable for other industrial applications requiring high safety and performance standards, such as the oil and gas industry.

Instructions for use:

1. Install the P151 DPT Controller into the monitoring and control system.
2. Connect sensors and peripherals to the controller.
3. Configure the operating parameters according to the system requirements.

General Standards and Ratings:

• Certifications: UL, FM and CSA, ensuring compliance with safety and quality standards.
• Enclosure ratings: P151A: NEMA 4 (IP65). P151B/C: NEMA 4X (IP66).
• Area Classification by:
  – General Purpose.
  – Hazardous Ratings: P151A: Class II (Zone 22). P151B/C: Class I (Zone 0/20).
• Reviews: Emerson’s SmartPulse System Solution, together with the ASCO P151 Basic and ASCO P151 Plus controllers, is the perfect choice for industrial monitoring and control systems, providing high performance and absolute safety.

Contact to order and consult on using genuine ASCO™ products

Authorised Ditributor of ASCO EMERSON in Vietnamese market:
TAN THANH FILTRATION COMPANY LTD. (TATA FILTER)
50, Street No.1 Truong Tho Ward, Thu Duc City, Ho Chi Minh City, Viet Nam.
Hotline: 0901 858 686.
Pham Thanh Binh
Sales Engineer
Email: thanhbinh@tatafilter.com

To protect the legitimate rights of customers, the product is warranted by ASCO. Customers who purchase the product will receive a user manual, including description, automatic features, connections, parameter settings and number of valves to use, etc. For appropriate instructions, please fill in the information and send a request to Tan Thanh’s engineering team: https://tuilocbui.com/lien-he/

Note: Please contact us directly for appropriate advice. Any form of copying content or images must have written consent from Tan Thanh Filtration Company.

Documents:

– Catalogue: Smart Control & Diagnostics for Dust Collector System, Emerson.
– Customer Presentation: ASCO™ Dust & Pulse Technology (DPT) P151 series | Controller.