Since 2010, Tan Thanh (previously known as Dat Tin) has been producing and providing Polyester Dust Filter Bag in Vietnam, serving as alternatives to imported products.
Polyester is the most popular dust filter media to make dust filter bags, widely used across different manufacturing sectors, including cement industry, material handling, mining, metallurgy, woodworking, food, pharmaceutical and pigment industries.
Polyester is made from pure polyester, no impurities, in the form of thermoplastic.
The main feature of Polyester material
Advantages:
- Polyester filter bag has very good abrasion resistance, capable of working function continuously at temperatures up to 150°C and has good resistance to common acids, solvents and oxidants.
- Polyester is the most flexible material used for filter bags with cost-effective and popular to collect dust. As a result, Polyester is treated as an economic type. With many fibers (deniers), Polyester can against high pressure (very fine fiber) to low pressure (rough fiber). The component of fine fiber helps to collect fine dust, in some cases, it is an alternative for the membrane to reduce emission.
- With reasonable prices and high filtration efficiency, Polyester filter fabric is the most used in filter bag production in Tan Thanh.
Note: Fiber denier 0.7 have a higher density than fiber denier 0.2, it is for filtering finer dust.
Disadvantages:
- The only weakness is poor hydrolysis in operating environments with high humidity and temperature.
Polyester Surface Treatment Solutions:
Depending on the specific dust treatment application, Tan Thanh will advise on combining treatments to help strengthen Polyester materials such as:
- Singeing: A process of burning off protruding fibers to create a smoother surface.
- Calendering: The fabric is passed through heated rollers to improve its texture and appearance.
- Heatseting: Increases dimensional stability and reduces shrinkage.
- Water & Oil Repellent: Provides resistance to moisture and oil.
- Glazing: Creates a glossy, less dusty, easy to clean.
The most common surface treatments for Polyester materials are Singeing and Glazing to aid in the treatment of cake and adherent dust.
Polyester’s Heat and Chemical Resistance Scale:
Note: The maximum continuous temperature may have to be reduced according to actual operating conditions, chemical restrictions, and dry operating range. (Source: Andrew Webron)
Polyester filter fabric Manufacturers
Due to its most popular characteristics in the dust filtration industry, Polyester material is researched and developed exclusive technology by typical manufacturers such as Gutsche (Germany) and AOG (Japan – India) to enhance the capabilities of conventional polyester fibers, helping to achieve low emissions.
Gutsche‘s special technologies apply to Polyester filter materials:
- Antafin®: A surface treatment that is effective in preventing adhesion to greasy dust, mixed with oil. Increasing chemical resistance and improving filtration performance.
- Createx®: PTFE membrane technology on the surface of Polyester filter material. Increase the lifespan of the filter material, increase the filtration efficiency for fine dust (PM 2.5), and make it easier for the dust cake to separate from the material surface.
- Condutex®: Built-in anti-static for Polyester filter materials in cases where charged dust needs to be treated.
(Source: GUTSCHE porotex®Product Range.)
AOG‘s special technologies apply to Polyester filter materials:
- Fluorobond™: The treatment method creates liquid repellency to the fabric surface, providing chemical resistance (medium) and the ability to release dust cake from the fabric surface more easily.
- Twintech™: PTFE membrane surface treatment technology can help retain ultrafine dust particles on the surface of the fabric, increase the ability to separate dust from the surface, and improve filtration efficiency, besides the ability to protect filter materials from environmental chemicals.
- Staticguard™: Integrate conductive fibers into filter materials to reduce the possibility of static electricity buildup with its Checkstatic™ conductive fiber technology.
(Source: AOG.)
Quality testing organizations set standards for filter materials:
There are many organizations that can test the quality of Polyester filter material, the leading ones are:
- ISO – The International Organization for Standardization
- DIN – Deutsches Institut für Normung
- VDI – Verein Deutscher Ingenieure
- FDA – Food and Drug Administration
Polyester Nonwoven Fiber Filter Materials are manufactured according to the standards of density, weight, thickness, tension, tensile strength, heat resistance, air permeability, shrinkage, resistance to chemical effects (acids, alkalis, oxidation, hydrolysis,…). Verified through actual measurements in the company’s laboratory as well as independent testing from reputable measurement units in the world.
Polyester material specification of TATA’s polyester dust filter bags:
Notes: Air permeability varies according to the surface treatment methods and fabric thickness of each brand. Temperature in dry conditions. The permissible operating temperature may have to be reduced according to actual operating conditions, chemical impacts, humidity,…
References:
GUTSCHE: Technical Data condutex®PE, Type PE055PE13E1.006, September 2012; Test Report PE055//15S1.350, June 2022.
AOG: Certificate Of Analysis: AOG/COA/17-18/052, October 2017; AOG/COA/19-20/820, June 2020; AOG/COA/22-23/143, June 2022.
Tan Thanh – Manufacturer of Polyester Dust Filter Bag
With more than 14 years of experience in manufacturing various types of dust filter bags, Tan Thanh human resources staff (TATA Filter) have been trained thoroughly by GUTSCHE and AOG experts, understood the techniques, and produced High-Quality Polyester Dust Filter Bag for cement plants, metallurgy, mining, wood processing, food, chemical, pharmaceutical,…
With modern and automatic machinery lines, we create Polyester filter bags of high and consistent quality. The entire production process applies ISO 9001–2015 quality management standards.
Along with that, we continuously improve product quality, applying the technology of adhesive coating which is considered an innovation of Tan Thanh (TATA Filter), applied to minimize the risk of fine dust escaping into the environment, meeting the most strict environmental protection standard.
Structure of Polyester Dust Filter Bag manufactured by Tan Thanh (TATA Filter)
Tan Thanh (TATA Filter) produce based on the customer’s dimensions requirements. Before Polyester filter bag production, the technician will survey, measure and take samples, ensuring that the filter bag after installation fits properly and does not leak dust.
- Bag body: There is an additional seam adhesive coating that prevents fine dust from passing through and increases the service life of the bag.
- Bag mouth: The most common is the bag mouth made of elastic steel rings – Stainless steel type (SUS 304).
- Bag Bottom: Reinforced with two layers of both bag legs and bag bottom.
- Sewing thread: 100% heat-resistant, high-strength PTFE.
- Bag size: Common with diameter D135 – 165 (mm), length from 1,000 – 7,000 (mm).
In addition, Tan Thanh also processes other bags with special designs as follows:
– The bag has many sections, star fruit shape or has an additional steel cages.
– Bag with upside-down hanger, flange bag with steel ring, envelope bag with Polyester felt bag mouth.
Application of Polyester Dust Filter Bag, manufactured by Tan Thanh (TATA Filter)
Commonly used in applications with working temperatures under 140°C and low average acid content, Polyester Filter Bags are great for the following main applications:
- Wood processing, plywood production, furniture processing.
- Mineral processing: crusher, bulk conveyor, crushed coal,…
- Cement production and package.
- Chemical processing: dryers, vacuum cleaners of the pigment industry, plastics, pharmaceuticals, and catalysts.
- Metalworking: dust treatment of lead, lead oxide, and iron and steel industries.
- Power production and combustion: coal and limestone material processing.
Customers use Tan Thanh’s Polyester Dust Filter Bag (TATA Filter)
Tan Thanh (TATA Filter) continues Dat Tin with a wealth of experience in consulting and applying Polyester filter bags for industrial plants. Polyester Dust Filter Bag products manufactured by Tan Thanh (TATA Filter) have been trusted and used by many customers for a long time. In addition to always improving the quality of filter materials, Tan Thanh (TATA Filter) is always improving and learning more about specific Polyester material product lines suitable for each individual customer case.
Typical customers have trusted to use Polyester filter bag manufactured by Tan Thanh: Nghi Son Cement, VAS Steel, Dongwha Wood, Nghi Son Thermal Power Plant, Vung Ang, Fomosa,…
Polyester filter bags are widely used by businesses because they meet the requirements of performance and cost:
- Material origin: Polyester materials are imported by Tan Thanh from Gutsche, AOG,… with full process and certification.
- Competitive price: Polyester bags are processed by Tan Thanh to replace imported bags, using automatic machinery lines, quality meets ISO 9001:2015 standards, helping businesses save money on investment in dust filtration systems and operating costs.
- Polyester dust filter bags provided by Tan Thanh are suitable for use in manufacturing industries, meet high-performance dust filtration, environmental exhaust gas treatment, can filter hot air dust below 150°C, and are resistant to some chemicals.
- The material used by Tan Thanh is 100% high-quality Polyester, free of impurities, high tensile strength and good elasticity, high heat resistance. In addition, there are combined treatment methods to increase moisture resistance, oil resistance, chemical resistance, increase durability, and easily adapt to different working environments, making it difficult for filter bags to be damaged, so it can reduce replacement costs.
- Polyester (PE) bags, Moisture-resistant Polyester, Anti-static Polyester,… can be designed and manufactured by Tan Thanh with many diverse designs, suitable for each requirement of the dust treatment filtration system.
- Polyester TATA Filter bags are easy to maintain, clean or replace as soon as needed.
Further reference
TECHNICAL SUPPORT
Cách tự kiểm tra túi lọc bụi để chuẩn bị thay thế (How to check the dust filter bag yourself to prepare for replacement)
NEWS
Hợp tác cùng GUTSCHE LYDALL (Cooperates with GUTSCHE LYDALL)
CASE STUDIES
Sử dụng dịch vụ kiểm tra, dò tìm túi lọc bị thủng (thoát bụi) (Use the service to check and detect punctured filter bags)
Hệ lọc bụi có thể cải tiến, nâng cấp hay không? (Can the dust filter system be improved or upgraded?)
Tại sao túi lọc bụi liên tục bị hư hỏng khi vận hành? (Why are dust filter bags constantly damaged during operation?)
