Cellulose Air Filter Cartridge

TATA Filter’s Cellulose Cartridge Filter is cylindrical in shape, with pleated Cellulose rolls to increase the surface area for dust handling with low differential pressure, enhancing the efficiency of dust and pollutant gas collection.

Cellulose Filter Material 

Cellulose is a natural polymer fiber obtained from plant-based fibers, environmentally friendly. With high crystallinity, Cellulose is chemically processed to dry into fibers or combined with plasticizers to mold into films, becoming a material used in the production of paper, artificial fibers, fabrics, and plastics. In the dust and industrial gas filtration industry, Cellulose is manufactured into fabric or paper materials used to filter air, smoke, dust, and pollutant particles in the air and exhaust gases, meeting high cleanliness filtration requirements.

Specifications of the Cellulose/Polyester filter material

• Cellulose has a light and dense fiber structure, smooth surface with low air permeability, helping Cellulose filter dust, smoke, and gas, suspended particles.
• Higher Cellulose content (%) results in thicker filter fabric with lower air permeability and poorer moisture resistance.
• Nano membrane coating technology on the surface of Cellulose enhances moisture resistance (oil and water vapor).
• Nano membrane coating with flame retardant helps handle dust like coal ash, while improving moisture and oil resistance.
• Polyester has good mechanical strength, and with the same weight, it is thinner and therefore has higher air permeability compared to Cellulose.
• Polyester withstands higher temperatures, is moisture-resistant, acid-resistant, and alkali-resistant.

Structure of TATA Filter Cellulose Cartridge Filter

Core Filter Part:

• The Cellulose material sheet is pleated and rolled into a cylindrical shape with dimensions and surface area ensuring the correct design.
• Cellulose fiber material filters fine dust, or Cellulose/Polyester fiber with the most common ratio of 80/20 (%) filters larger dust and particles, enhancing durability and moisture resistance as required.
• Working temperature of the Cellulose core filter: ≤ 80°C.
• Precisely filters dust and particles from 0.5 – 1 – 2 µm depending on the type of synthetic Cellulose fiber.

Filter Body:

• Inner mesh frame (shaping the filter) and outer mesh frame (protecting the Cellulose core) with good airflow.
• The mesh frame is made of stainless steel or galvanized steel.

Top and Bottom Structure:

• The top and bottom of the filter (made of galvanized steel, stainless steel, or molded plastic) are bonded with specialized adhesive and sealed with rubber gaskets.
• Some designs may include additional stainless steel bands, load-bearing discs installed in floor holes, etc.
• Top and bottom made of electroplated steel, stainless steel, or plastic.
• Special rubber gaskets to seal the filter, preventing dust leakage and compressed air loss.

Advantages of TATA Filter Cellulose Cartridge Filter

Compared to dust filter bags (fabric bags), investing in a filtration system with Cellulose Cartridge Filters offers practical benefits such as:

• The Cartridge filter system is more compact, suitable for factories with limited floor space and installation height.
• Larger filtration surface area due to multiple pleats, with Cellulose fiber material providing higher fine dust filtration efficiency, meeting high cleanliness requirements.
• Very low differential pressure (ΔP) (80-100 Pa).
• Low compressed air consumption (dust cleaning by compressed air pulses).
• High durability.
• Easy to install, flexible with vertical or horizontal installation.
• Easy to inspect, clean, and replace individual filters.
• Reduces operating costs throughout the usage period.

Specifications of the Filter Cartridge

Installing Cartridge Filters 

Cartridge filters can be installed in two main ways: vertical installation and horizontal installation.

Applications of TAN THANH Filter Cartridge

With the basic filter material being Cellulose, Cellulose Cartridge Filters are commonly used in dust and exhaust gas filtration applications in environments with continuous working temperatures ≤ 80°C.

Main Applications: Dust filtration in sandblasting processes, coal ash dust filtration, grinding processes, suspended dust filtration, used in oxygen plants, kitchen exhaust fans, air compressors, generators (intake air filtration), paint rooms, etc.

They are very effective in cartridge dust recovery systems and cartridge extraction cabinets, with airflow rates from 800 – 900 – 1,200 m³/h.

Easy to install, inspect, clean, and replace.

Performance and Cost 

Cellulose Cartridge Filters meet performance and cost requirements well.

Cellulose Material: Tân Thanh imports from leading original manufacturers, meeting ISO standards, with full import procedures and certificates of origin. 

Competitive Pricing: Tân Thanh ensures competitive pricing, helping businesses save on dust filtration system investment costs from the project’s initial stages. 

Material Processing Technology: 100% Cellulose, or options for synthetic Cellulose with Polyester, Cellulose with high-temperature resistant fiberglass, or combined with Nanoweb pre-treatment, depending on filtration requirements or enhancing necessary properties such as durability, moisture resistance, high-temperature resistance, chemical resistance, etc. 

Diverse Sizes and Designs: Tân Thanh designs and manufactures various sizes and models to suit the specific requirements of dust filtration systems. Compared to dust filtration systems using fabric filter bags, Cellulose Cartridge Filters have a higher initial investment cost because they meet the necessary goals of being a distinct material, helping to significantly enhance fine dust and exhaust gas filtration efficiency in space-constrained conditions, being more synchronized and flexible with processing procedures, thereby reducing the plant’s operating costs.

Contact Tan Thanh Filtration Company in Vietnam (TATA Filter)

Consultation and design of dust handling systems, dust recovery in industrial production plants, surveying dust generation points and solutions for dust dispersion, calculating optimal flow and capacity for dust recovery systems.

Design and construction of complete dust recovery systems, modular installation, ensuring the operational connectivity of the plant. Design, construction, renovation, and replacement of hoods, pipes, exhaust fans, and exhaust ducts.

Equipment solutions: cartridge filters, dust filter bags, dust pulse valves, valve control circuits, air tanks and piping systems, fans, hoods, and exhaust ducts, differential pressure gauges, vibrating hammers, explosion-proof safety devices, rotary valves, etc.

Consultation on filter materials, production of dust filter bags, filter bag cages, to replace imported goods, planning for reserves and maintenance for each plant.

With the motto: “Technical accuracy, Competitive pricing, Timely delivery, Professional service”, we strive to achieve long-term satisfaction and trust from our customers.

Consultation hotline: 0917 531 007 Mr. Kelvin Nguyen.
Email to: kelvin@tatafilter.com

Notes: Please contact the hotline for appropriate consultation information. Any form of content or image copying must have written consent from Tan Thanh Filtration Company Ltd. (TATA FILTER in Vietnam).

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